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Static Eliminators for folders and other bindery equipment

Ionix Static Eliminators eliminate static in the feeders in folders, collators, binders, laminators and any other sheet fed bindery equipment!

Download brochure for Ionix Static Eliminators for Printing Presses and Folder (pdf)

Fast delivery and installation of Ionix Static Eliminators
We manufacture in house all Ionix and can generally ship to you next day air if necessary.

You can install our units yourself in under 30 minutes and get your production running again.
If you can cut a hose, you can install an Ionix Static Eliminator.

Ionix Static Eliminators are simple to install - you can install it yourself!
Ionix is installed on the main blow/pressure line going from the feeder pump to the feeder.

For optimum results, all the air coming from the feeder pump should go through the Ionix Static Eliminator.

Identify the air hose coming from the feeder pump and measure the inside diameter of that hose. Cut that hose and push the hose ends over the Ionix tapered ends. Installation is complete. No electrical wiring is necessary. Ionix does not contain nuclear material.

If your machine has more than one feeder pump - such as a side blower pump - that pump must also be equipped with Ionix.

Click on Ionix Static Eliminator GA200-GA300-GA400 Instructions and Installation for instructions and installation (pdf)

Ionix Static Eliminator installed on paper folder

Ionix for folders are sized based upon:

  • the maximum sheet size of the folder and
  • the inside diameter of the main blower air hose.
Ionix Static Eliminator Model GA200 - GA300 - GA400

Ionix Static Eliminators for folders capable of feeding a sheet up to 20" (510MM) wide:
(Click on the underlined model to be directed to our secure Yahoo store to order)

for 1/2" (10MM) inside diameter feeder air hose: Ionix Model 200-2
for 3/4" (20MM) inside diameter feeder air hose: Ionix Model 200-3
for 1" (25MM) inside diameter feeder air hose: Ionix Model 200-4
for 1 1/4" (30MM) inside diameter feeder air hose: Ionix Model 200-5
for 1 1/2" (40MM) inside diameter feeder air hose: Ionix Model 400-6
for 1 3/4" (45MM) inside diameter feeder air hose: Ionix Model 400-7
for 2" (50MM) inside diameter feeder air hose: Ionix Model 400-8


Ionix Static Eliminator for folders capable of feeding a sheet over 20" (510MM) wide and up to 26" (650MM) wide:
(Click on the underlined model to be directed to our secure Yahoo store to order)

for 1/2" (10MM) inside diameter feeder air hose: Ionix Model 300-2
for 3/4" (20MM) inside diameter feeder air hose: Ionix Model 300-3
for 1" (25MM) inside diameter feeder air hose: Ionix Model 300-4
for 1 1/4" (30MM) inside diameter feeder air hose: Ionix Model 300-5
for 1 1/2" (40MM) inside diameter feeder air hose: Ionix Model 400-6
for 1 3/4" (45MM) inside diameter feeder air hose: Ionix Model 400-7
for 2" (50MM) inside diameter feeder air hose: Ionix Model 400-8

Ionix Static Eliminators for static elimination of paper in collators
Generally, if static occurs in collators it is due to copied or digitally imaged paper which will not separate in the individual bins of a collator. To dissipate this static and cause the paper to separate, an Ionix needs to be installed in the blast air line going from the air pump to the bins in the collator. Identify the pressure air line going from the pump to the collating tower. If there is more than one pump, each pump will require an Ionix installed in the blast/pressure air line.

Some newer collators do not use an air compressor. Instead they use turbines or fans to generate separating air. Since these turbines are built into the collator and there is no air blast pressure line, there is no method to introduce Ionix into the air feed system.

Ionix Static Eliminators for static elimination of paper in die cutters, laminators and other sheet feeding bindery equipment
Generally if your machine is a sheet feeding machine with air separating the sheets, an Ionix can be installed in the feeder air system to eliminate static causing sheet misfeeds. Install an Ionix on each blast/pressure air line in the machine. However, if the static problem is in the delivery, please contact Ionix for proper sizing.

Ionix Static Eliminators for static in bookbinding machines
Generally, static is bookbinding machines such as saddle binders, perfect binders or case binders occurs in one of two areas.

If the static is in the gathering pockets, paper static in the signatures causes misfeeds. This problem can be remedied by installing the proper Ionix in the air separation line blowing into the signature pockets from the pump. If the binder has more than one air pump, an Ionix must be installed on each pump's blast/pressure air line.

Static also causes misfeeding in cover feeder attachments in binding machines. This is remedied by installing an Ionix in the air line going to the feeder pocket.

In both cases, your should contact Ionix to confirm proper sizing the initial Ionix installation before ordering.

How Ionix Static Eliminators eliminates static in the feeder of folders, collators, binders and other sheet feeding bindery equipment
Since most small format printing is now done on copiers or digital printers, the problem of feeder static is more prevalent. There is static in the paper from the digital imaging process. In folders, these paper sheets with static will not easily separate in the pile feeder because the static is BETWEEN the sheets in the pipe. This is the static that must be eliminated. Folder operators experience misfeeds and doubles causing paper jams in the feeder.

To eliminate static in folder feeders, an Ionix is installed in the pressure or blast air line going from the feeder pump to the feeder. The Ionix can be installed at any point in the main air line going to the feeder. However, install Ionix before any lines branch off from the main blast air line since all air going to the feeder needs to be treated by going through the Ionix unit.

When the compressor air goes through the Ionix, the feeder mechanism blows out the air between the paper sheets which is acting like an electrical insulator and replaces it with air that acts like an electrical conductor which discharges the static on the interior surfaces of the paper. This eliminates the static attraction within the paper in the feeder. Because the static between the sheet surfaces is now dissipated, the sheets separate easily.

30 day satisfaction guarantee!
Use Ionix for 30 days. If your not completely satisfied with your Ionix Static Eliminator, you can return it IN ANY CONDITION for a full and complete refund. Our goal is to solve your static problem to your satisfaction. We warrant our product to be free of defects for 6 months after installation. Replacement is recommended after one year of actual use.

Ionix Static Eliminators are made in the USA with 100% USA made components.

How to Order
Call Ionix at 800-246-1784 to order by phone
 
Go to our secure Yahoo! hosted online store
www.TheIonixStore.com